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AK-47.net: Reloading 7.62 x 39mm
    By Bob Horn
Subject: 1. Introduction

The 7.62x39 cartridge is, in many ways, a reloaders dream.  It's economical to load and exceptionally accurate (even questionable surplus ammo is often
more accurate than one would expect).

Nevertheless, it hasn't piqued the interest of reloaders in the same way as it's smaller offspring,  the .22 and 6mm PPC cartridges.  This is probably 
due to the availability of inexpensive East European and Chinese ammunition.  After all, reloading is primarily an economical measure for most shooters, 
and loaded ammunition has, until recently, been cheaper than reloads. All this started to change in the U.S. after the importation of arms and ammunition 
from China was banned by executive order.  The BATFE has further complicated matters by classifying ComBloc steel and steel-core bulleted ammunition 
as "Armor Piercing."   Chinese ammunition, though still available, isn't as cheap as it once was. Russian ammunition is often little less
expensive than reloadable U.S.-manufactured cartridges.  For the first time since the 1968 ban on U.S. imports of surplus arms and ammunition was lifted
in 1986, reloading the 7.62x39 offers not only substantially improved performance, but economy as well.

                  

                  ------------------------------

                  

                  Subject: 2. Table of Contents

                  

                          1. Introduction

                          2. Table of
                  Contents

                          3. Can Steel-cased
                  Ammunition be Reloaded?

                          4. Reloadable
                  (Boxer-primed) Brass

                          5. Bullets

                          6. Sources

                          7. Cast Bullets

                          8. Loading Data:
                  Disclaimer and Safety Notes

                          9. Loading Data
                  from C.E. Harris

                          10. Handloads With
                  Accurate Arms Powders

                          11. Handloads With
                  Hercules Powders

                          12. Handloads With
                  Hodgdon Powders

                  

                  ------------------------------

                  

                  Subject: 3. Can Steel-cased Ammunition be Reloaded?

                  

                  This is probably the most frequently asked question about
                  reloading the

                  7.62x39.  Opinion is sharply divided on the subject, with
                  some taking

                  the position that steel cases are perfectly OK to reload, and
                  others

                  that it is not only impractical, but downright dangerous.

                  

                  Regardless, the availability of reloadable, boxer-primed brass
                  and the

                  expense and difficulty of dealing with Berdan primers makes
                  this a

                  dubious practice in this writer's opinion, at least in the
                  U.S.

                  

                  ------------------------------

                  

                  Subject: 4. Reloadable (Boxer-primed) Brass

                  

                  The 7.62x39 cartridge is manufactured by Federal, Remington,
                  Winchester,

                  PMC, and Lapua, including inexpensive "white box"
                  FMJ rounds from

                  Federal (American Eagle), Winchester (USA brand), and PMC.

                  

                  Brass is available from Federal, Winchester, Remington, IMI,
                  and Lapua

                  (and, no doubt, others this writer has neglected).

                  

                  ------------------------------

                  

                  Subject: 5. Bullets

                  

                  Bullets suitable for the 7.62x39 are available from many of
                  the major

                  U.S. manufacturers, although they are sometimes listed under
                  ".303

                  British."  Look for a .310- to .311-inch diameter
                  bullet in the 120- to

                  130-grain weight range.  Acceptable results have also
                  been reported

                  using .308-inch, 150-grain jacketed bullets intended for the
                  .30-30.

                  

                  ------------------------------

                  

                  Subject: 6. Sources

                  

                  The following suppliers list 7.62x39 components in their most
                  recent

                  catalogs.  The list is by no means exhaustive.

                  

                  Gander Mountain (Brass, Bullets)

                  Box 248, Hwy W

                  Wilmot, WI  53192

                  USA

                  

                   For Orders Call:  (800) 558-9410

                        Fax Orders:  (800)
                  533-2828

                      Int'l Orders:  (414) 862-3406

                  Int'l Fax Orders:  (414) 862-3516

                  

                  Customer Service:  (800) 426-3371

                  Commercial Accts:  (414) 862-3405

                  

                  TDD:  (800) 558-3554

                  

                  French/Spanish Translators:  (800) 558-9410

                  

                  

                  Graf & Sons (Brass, Bullets, Bullet Moulds)

                  Rt. 3, Hwy. 54 S.

                  Mexico, MO  65265

                  USA

                  

                  Technical Service or Questions:  (314) 581-2266

                                            
                  Fax:  (314) 581-2875

                               
                  Telephone Orders:  (800) 531-2666

                  

                  

                  Midway (Brass, Bullets)

                  5875-L W. Van Horn Tavern Rd.

                  Columbia, MO  65203

                  USA

                  

                  Telephone:  (800) 243-3220

                        Fax:  (314) 446-1018

                  

                  

                  Natchez Shooters Supplies (Bullets, Bullet Moulds)

                  Box 22247

                  Chattanooga, TN  37422

                  USA

                  

                        Telephone Orders:  (800)
                  251-7839

                  Information and TN res:  (615) 899-0499

                                    
                  Fax:  (615) 892-4482

                  

                  

                  Widener's Reloading and Shooting Supply, Inc. (IMI Brass,
                  Bullets)

                  P.O. Box 3009 CRS

                  Johnson City, TN  37602

                  USA

                  

                  Telephone:  (615) 282-6786

                        Fax:  (615) 282-6651

                  

                  ------------------------------

                  

                  Subject: 7. Cast Bullets

                  

                  The only cast bullet moulds truly proper for the 7.62x39 are
                  those based

                  on C.E. Harris's 52A design for NEI.  Following the
                  demise of that

                  company, Harris made the design available to Lee, which
                  produces moulds

                  as their 312-155-2R and TL312-160-2R designs.  Now that
                  NEI is back in

                  business (51583 Columbia River Hwy., Scappoose, OR 97056, USA)
                  Walt

                  Melander can provide Harris's original 52A design.

                  

                  Gas port fouling with self-loading rifles is surprisingly
                  light.  The

                  gas piston of SKS and AK-derived rifles will foul, but this is
                  readily

                  taken care of with a little steel wool, Marvel Mystery Oil (or
                  Dexron

                  IIe/III Automatic Transmission Fluid), and elbow grease. 
                  Harris has

                  reported that fouling with the Ruger Mini-30 was only a
                  problem during

                  endurance testing.

                  

                  ------------------------------

                  

                  Subject: 8. Loading Data: Disclaimer and Safety Notes

                  

                  The author hereby disclaims all liability with respect to the
                  use of

                  this document.  Users of this document assume all risk,
                  responsibility,

                  and liability whatsoever for any and all injuries (including
                  death),

                  losses, or damages arising from the use of this information.

                  

                  Unless otherwise noted, all charges are maximum and should be
                  reduced

                  10% and worked up, looking for signs of excessive pressure. 
                  Every

                  attempt has been made to insure that the data are correct,
                  however it is

                  recommended that they be verified with published sources
                  wherever

                  possible.

                  

                  ------------------------------

                  

                  Subject: 9. Load Data from C.E. Harris

                  

                        Handloads With Midway* Cases,
                  Winchester Large Rifle Primers

                                              
                  Ctg. OAL 2.19"

                                           
                  Source:  C.E. Harris

                  

                                         
                  Vel @ 15'       Pressure       
                  Remarks

                                         
                  (f.p.s.)        (c.u.p.)

                  ------------------------------------------------------------------------

                  

                  123-gr. Lapua FMJ       2325           
                  52,080         
                  Maximum,

                  26.5 grs. RL-7         
                  18 Sd          
                  1450 Sd         do not
                  exceed

                  

                  125-gr. Sierra .308     2167           
                  43,170

                  24.5 grs. H4198        
                  27 Sd          
                  2730 Sd

                  

                  125-gr. Sierra .308     2220           
                  43,240         
                  Compressed

                  28.0 grs. H322         
                  13 Sd          
                  740 Sd         
                  charge

                  

                  123-gr. Lapua FMJ       2181           
                  42,240

                  27.5 grs. H322         
                  13 Sd          
                  890 Sd

                  

                  * Cases manufactured by Brass Extrusion Laboratories, Ltd.

                  

                  

                     Handloads With NEI 52A or Lee
                  312-155-2R/TL312-160-2R Cast Bullet

                                           
                  Source:  C.E. Harris

                  

                  Starting loads:

                  

                  Powder                 
                  Charge

                  ---------------------------------

                  2400                   
                  15.0 grs.

                  IMR or Hodgdon 4227     16.0 grs.

                  IMR or Hodgdon 4198     20.0 grs.

                  RL-7                   
                  21.5 grs.

                  

                  Miscellaneous:

                  

                  Powder Charge          
                  Vel (20.5"     Remarks

                                         
                  bbl SKS)

                  ------------------------------------------------------------------------

                  14.5-15.5 grs. 2400                   
                  Cast of wheel weights, sized

                                                        
                  .312", good "I want to shoot NOW"

                                                        
                  load.  Consider 15.5 grs. Max.

                  16 grs. AA1680         
                  1420 fps

                  18 grs. AA1680         
                  1630 fps

                  20 grs. AA1680                        
                  Maximum load

                  18 grs. Olin 680**      1810 fps

                  19 grs. Olin 680**      1930 fps      
                  Maximum load

                  21.0-22.0 grs. RL-7     1900-1950 fps

                  

                  28 grs. AA2230         
                  around 2000 fps

                  28 grs. AA2460              
                  "

                  28 grs. H335                
                  "

                  

                  ** Discontinued

                  

                  162-gr. cast from wheel weight alloy, no gas check:

                  

                  Powder                 
                  Charge

                  ---------------------------------------------

                  4227                   
                  12-14 grs.

                  AA1680                 
                  15.0-16.0 grs.

                  4198 or RL-7           
                  17.0 grs.

                  4895                   
                  18.0 grs.

                  

                  Bullseye               
                  No more than 5 grs.

                  WW231                         
                  "

                  SR-7625                       
                  "

                  Green Dot                     
                  "

                  Red Dot                       
                  "

                  700-X                         
                  "

                  

                  Unique                 
                  No more then 6 grs.

                  PB                            
                  "

                  Herco                         
                  "

                  SR-4756                       
                  "

                  

                  ------------------------------

                  

                  Subject: 10. Handloads With Accurate Arms Powders

                  

                      Source:  Accurate Arms

                         Gun:  SKS

                  Bbl Length:  24"

                      Primer:  Fed. 210

                        Case:  IMI

                  

                                 
                  Powder  Charge  Vel

                  Bullet         
                  Type    (grs.)  (fps)

                  -------------------------------------

                  100 (L)         2230   
                  27.0    1966

                                 
                  2460    27.5    1950

                  

                  100            
                  1680    28.5    2614

                                 
                  2015    28.5    2138

                                 
                  2230    30.0    2312

                                 
                  2460    30.0    2300

                  

                  110            
                  1680    28.5    2561

                                 
                  2015    28.5    2149

                                 
                  2230    30.0    2313

                                 
                  2460    30.0    2272

                  

                  123            
                  1680    26.5    2350

                                 
                  2015    28.5    2188

                                 
                  2230    30.0    2281

                                 
                  2460    30.0    2172

                  

                  130            
                  1680    26.5    2313

                                 
                  2015    28.5    2176

                                 
                  2230    30.0    2247

                                 
                  2460    30.0    2231

                  

                  135            
                  1680    26.5    2332

                                 
                  2015    28.5    2189

                                 
                  2230    29.5    2226

                                 
                  2460    30.0    2203

                  

                  ------------------------------

                  

                  Subject: 11. Handloads With Hercules Powders

                  

                      Source:  Hercules

                        Case:  Federal

                      Primer:  CCI 200

                  Bbl Length:  20"

                  

                                         
                  Min OAL   Powder       
                  Charge  Vel    Pres

                  Bullet                 
                  (inches)  Type         
                  (grs.)  (fps)  (cup)

                  ---------------------------------------------------------------------

                  Speer 100gr Plinker     1.830    
                  2400         
                  16.5    2240   44,900

                  

                  Sierra 110gr HP        
                  2.055     2400         
                  16.0    2115   44,800

                                                   
                  Reloder 7     26.5    2330  
                  38,300

                  

                  Hornady 123gr SP       
                  2.155     2400         
                  15.3    1915   44,900

                                                   
                  Reloder 7     25.5    2330  
                  45,000

                  

                  Sierra 150gr JP        
                  2.000     2400         
                  14.8    1800   45,000

                                                   
                  Reloder 7     24.8    2145  
                  44,600

                  

                  ------------------------------

                  

                  Subject: 12. Handloads With Hodgdon Powders

                  

                           Source: 
                  Hodgdon

                       Bbl Length:  24"

                  Max Case Length:  1.525"

                   Trim To Length:  1.520"

                            
                  Note:  Hodgdon recommends reducing listed charges by 6%

                                   
                  rather than 10%.

                  

                  

                  Bullet Wt.      Powder     
                  Charge      Vel    
                  Pres

                  (grs.)         
                  Type        (grs.)    
                  (fps)    (cup)

                  ------------------------------------------------------

                  123-125        
                  BL-C(2)     31.5      
                  2349     38,800

                                 
                  H335        31.5      
                  2408     40,900

                                 
                  H4895       29.0      
                  2249     33,600

                                 
                  H322        29.0      
                  2323     35,400

                                 
                  H4198       26.5      
                  2378     40,400

                  

                  

                  150            
                  BL-C(2)     29.5      
                  2090     40,400

                                 
                  H335        29.0      
                  2132     42,500

                                 
                  H4895       28.0      
                  2154     39,300

                                 
                  H322        28.5      
                  2192     40,400

                                 
                  H4198       24.5      
                  2122     39,800